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Industrial solution

Mica insulated band heaters

Injection molding machines / Extruders / Blow molding machines / Laboratory equipment / Preheating / Hot water dispensers / Die cleaning tanks

Mica insulated band heaters
Technical selection

Recommended data for quotation

For a fast and technically accurate reply, please send dimensions, power, voltage, working environment and a photo or drawing if available.

  • Heater type
  • Main dimensions
  • Power and voltage
  • Required quantity
  • Working temperature
  • Operating environment
  • Connection or lead type
  • Drawing, photo or sample if available
Details and variants

Product information

Mica insulated band heaters

Injection molding machines / Extruders / Blow molding machines / Laboratory equipment / Preheating / Hot water dispensers / Die cleaning tanks Screws / Studs / Studs and bushings / Bipolar cap / Ceramic terminal block / Cables

Fields of application

Injection molding machines / Extruders / Blow molding machines / Laboratory equipment / Preheating / Hot water dispensers / Die cleaning tanks

Electric connection

Screws / Studs / Studs and bushings / Bipolar cap / Ceramic terminal block / Cables

Power

Extrusion: 0.5 to 3 W/cm². Injection: 0.5 to 5 W/cm². Other watt densities can be manufactured if the system can absorb the generated heat.

Clamp option

Clamp systems

For certain band heater types an external clamp can be added. It is especially useful for threaded bridges used to hold thermocouples or terminal protection boxes.

Sealed band heater

Hermetic band heaters

This band heater is made from a brass tube. The heating coil and insulation are placed inside. Cable exit is only at 180° from the clamp; orientation can be tangential, radial or axial, usually at 45°. Especially suitable for injection nozzles where plastic leakage is common.

Band heater with lead exit through the band thickness

Exit through the band thickness

This band heater maximizes the heated area, leaving only 5 mm cold at each end. Recommended where the heated surface must be maximized and it is not possible to install two narrower bands with offset clamps. The cable exit is as shown in the photo and can include additional spaghetti sleeving and braided metal mesh protection on request.

Band heater with protected terminal bushings

Exit with protective bushings

There are areas where for safety reasons it is not acceptable to have exposed screws. In other places, it is necessary to have connection systems that allow for quick replacement of elements. To address these situations, there are single-pole bushing outputs. These consist of a brass piece that protects the electrical connection. This type of connection is complemented by single-pole ceramic or silicone plugs, which allow for the disconnection of the heating band without cutting off the power or stopping the production process.

Band heater with remote terminal block

Remote terminal block exit

This type of outlet is very useful in the case of nozzle-type outlets, where the injection machine advances so deep into the support plate that it makes it impossible to exit the screws, and in the case of outlets with cable outlets, due to their flexibility they end up touching the cast plate and are damaged by friction. The outlet with a remote terminal block provides a solution to all these problems, since the maintenance operator can give the outlet its final shape before the nozzle of the injection machine advances to the working position.

Need a custom solution?

Send dimensions, power, voltage and working conditions. We will review the application and guide the selection.

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